Silicone o ring fully automatic cutting and bonding machines
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PVC O Ring gaskets fully automatic cutting and bonding machine
PVC O Ring gaskets fully automatic cutting and bonding machine PVC O Ring gaskets fully automatic cutting and bonding machine

PVC O Ring gaskets fully automatic cutting and bonding machine

The PVC O-Ring Gasket Fully Automatic Cutting and Bonding Machine is designed to streamline the complete production process of PVC gasket O-rings, including automatic feeding, straightening, heating, fixed-length cutting, glue dipping, bonding, and final collection for joint-quality inspection. The machine automatically feeds twisted PVC gaskets and uses an infrared heating tunnel to heat, harden, and straighten them, ensuring optimal conditions for producing high-quality bonded O-rings. After straightening, the machine performs precise fixed-length cutting, dips the ends in 502 or other cyanoacrylate adhesives, and bonds them into O-rings using a clipping-hand mechanism that securely holds the joint in position during  glue curing.

Product Details
Brand ESMAI
Serial Number ES-060-1
Country of Origin China
Certificate CE
Payment & Shipping Terms
Price Quote Based on quantity
Minimum Order 1 SET
Average Delivery Time Production 9-10 days, delivery time by sea
Payment Method TT
Package Details 1SET/WOODEN CASE
Ability to Supply 100 Sets/ month

PVC O Ring gaskets fully automatic cutting and bonding machine  ES-060-1

The PVC O-Ring Gasket Fully Automatic Cutting and Bonding Machine is designed to streamline the complete production process of PVC gasket O-rings, including automatic feeding, straightening, heating, fixed-length cutting, glue dipping, bonding, and final collection for joint-quality inspection. The machine automatically feeds twisted PVC gaskets and uses an infrared heating tunnel to heat, harden, and straighten them, ensuring optimal conditions for producing high-quality bonded O-rings. After straightening, the machine performs precise fixed-length cutting, dips the ends in 502 or other cyanoacrylate adhesives, and bonds them into O-rings using a clipping-hand mechanism that securely holds the joint in position during  glue curing.

To support  joint quality of pvc o ring inspection, the machine is equipped with multiple collection bars that  hang the bonded O-rings in good order, allowing workers to easily check joint quality before packaging to control good quality . A glue-heating curing lamp is mounted above the bonding station to accelerate adhesive curing, shortening the production cycle and improving bonding strength and consistency. The upgraded soft ware  allows storage of up to 100 product parameter formulas—including cutting length, glue-dipping position, glue-dipping frequency, and glue-flow-down time—which can be retrieved instantly with a single key, greatly simplifying setup for  picking up production of previous type pvc gaskets . so workers don't have to set up parameters all over again which is conveninent to use . 

PVC O Ring gaskets fully automatic cutting and bonding machine

 

 

Youtube video

 

Twisted pvc gaskets before heating tunnel and get straighten up after heating tunnel

 

Driven by a PLC touchscreen control system, the machine offers accurate cutting performance (500 mm ±2 mm / 1000 mm ±3 mm) and supports processing diameters from 1–10 mm (and up to 12 mm with an enlarged feeder). It can process 15 pieces at a time—or 8–10 pieces for larger diameters—achieving a daily capacity of 20,000–36,000 O-rings based on 10 hours of operation. Built with high-quality components such as Hechuan servo motors, AIRTAC cylinders, TouchWin PLC, and Omron electrical parts, the machine ensures stable performance and long service life. Additional features include an alarm system with a yellow flashing light for material shortage reminders, support for cutting lengths from 230 mm to 2 meters depending on model

The best advantage of the PVC O Ring gaskets fully automatic cutting and bonding machine is that It straightens twisted PVC gaskets before cutting and bonding which ensures good joint pvc o ring gaskets and maintains consistent good quality output. by applying the joint checking collection shelf ,it is facilitate workers to check joint quality of pvc o rings before packing up . the machine ensures high production output of pvc o rings in full automation and gurantees good quality at the same time which is ideal choice for pvc o ring gaskets manufacturers of high production volumme. 

 

【Technical Data】

Product name:  PVC O Ring gaskets fully automatic cutting and bonding machine

Function: Automatic feeding pvc gaskets + heating pvc gaskets to straight shape +  fixed-length cutting + glue dipping + bonding into O-rings + collection of bonded pvc o rings for checking joint quality checking

Feature : Multi collection bars to hang up bonded pvc o rings for good joint quality checking 

Bonding method: The clipping hands fixes the connection position +502 glue or other cyanoacrylate glue gets cured to bond the pvc gaskets into o rings 

Formula selection: 20 parameter receipt can be stored and retrieved at will & the length compensation value is calculated

by the arranged formula and can be imported on the touch screen.

Upgraded soft ware : 100 product parameters to  be stored and one key retrieval 

Alarm system: lack of material alarm, yellow light flashing to remind workers to load new material.

Heating tunnel : Infrared heating twisted pvc gaskets and getting hardened . 

Machine power: 5KW

Machine power: 220V/110V

Machine capacity: 15 pieces can be processed at a time (gaskets diameter 1-8mm,  for bigger diameter 8-12mm,

 it needs apply with enlarged feeder which 8-10 pieces can be processed at the same time)

Air pressure: 0.6-0.8mp

Control system: PLC touch screen (Touchwin)

Maximum cutting length: 1m, 1.5m and 2m according to the machine model

Minimum cutting length: 230mm (can customized to 190mm)

Processing diameter: 1-10mmOD (8 mm or more, for bigger diameter 12mm or above, with enlarged feeder)

Cutting length accuracy: 500mm±2, 1000mm±3

Main components: servo motor (Hechuan, domestic first-class brand), cylinder (AIRTAC), PLC (TouchWin),

other electrical components (Omron, domestic first-class brand)

Machine capacity: 20000-36000 pieces/day (calculated based on 10 hours per day)

Machine net weight: 700KG

Machine size: L 2150mm*W1950mm*H1950mm

Feeder size: L5000mm*W800mm*H1500mm

 

【Product Advantage】

 

1,   Enabling straigten up pvc gaskets from twisted form  for good processing into high quality bonded o rings  by the heating tunnel , the heating tunnel had equipped with infrared light to heat up pvs gaskets getting it hardened  and straight for good bonding into  o rings . 

 

2,  Good joint quality checking   , with multi collection bars to collect and hang up bonded pvc o rings , it helps workers to check joint quality of pvc o rings more easily  before packing up to ensure good quality of all bonded pvc o ring gaskets . 

 

3,  Shorter one cycle time & good joint o rings  by adding glue heating curing lamp ,  the glue heating curing lamp is added on top of the collection hand which will speed up 

curing of instant glue and reduce one cycle and ensures good and quick bond pvc o rings 

 

4,  100 product formulas to be stored and with one key retrieval  , customer can store previous type gaskets data like cutting length , dipping glue position ,dipping glue times and glue flow down time etc in one package formula and can retrive with one key download which is very conveinent for workers , so they don't have to set up all parameters all over again for previous type produced pvc gaskets 

 

5, High productivty  with 15pcs to be processed  at the same time  achieving  productivity of  20000-36000pcs /10hour a day  and good quality o rings of precise cutting length &good joint o rings and good joint strength . 

 

【Product Details】

 1,Heating tunnel to get  twisted PVC gaskets straigthen up for good processing into o rings 

The orginal pvc gaskets are in twisted form , it will be hard to be processed into good quality joint o rings , so we had invented this  heat curing tunnel which the pvc gaskets will get hardened  and straighten up after  the heating tunnel with infered light heating . 

heating tunnel

we can see the difference of the twisted pvc gaskets before the heating tunnel and straight  pvc gaskets after the heating tunnel 

heating tunnel 2

Twisted pvc gaskets before heating tunnel and get straighten up after heating tunnel

 2,Collection  of bonded PVC O rings  by the collection bar which is convinent for workers to check joint quality before packing up 

The collection hand of this PVC O Ring gaskets fully automatic cutting and joining machine will take over the bonded pvc o rings and foward to multi collection bars which is convenient for workers to check the joint quality  before they do final packing up . 

collection of pvc o rings

collection of pvc o rings 2

the collection bars  will hang up the bonded pvc gaskets in good order and good for workers to check  the joint quality if meeting with their requirement. 

collection bar

 3, Cutting knife enabling straight cutting cross section of silicone rubber gaskets 

The cutting knife are motivated by airtac good quality air cylinder which had strong power to cut 15pcs of different sizes and hardness pvc gaskets , it is also backed up by strong back boards which will not bend back during cutting and consequently ensures straight cutting cross section . 

cutting units 1

the cushison board of this PVC O Ring gaskets fully automatic cutting and gluing machine will lift up to support good cutting of the pvc gaskets . 

cutting knives

cutting unit 4

4,Outside PLC touch screen  which customer don't have to reach inside machine to operate the machine ,it is more safe and convenient to operate the machine 

For this PVC O Ring gaskets fully automatic cutting and splicing machine , customer can set different cutting length  ,glue bonding time  ,dipping glue times , glue flow down time (controlling glue coating thickness) ,pack up amount  etc 

Outside PLC touch screen

also the PLC touch screen had been upgraded to most advanced version which customer can set up the length compensation formula to auto calculate the length compensation value so when you input whatever cutting length , the actual cutting length will be the same as setting length . 

formula

100 product formula to be stored , for one certain type of pvc gaskets , customer can set up cutting length , dipping glues , length compensation ,cutting quantity  and store it up as one formula , later when we go back to process such  previous type gasket  again , we don't have to set up the parameters all over again ,we can directly retrieve it with one key download , there are 100 product formula can be stored and downloaded which is convenient for workers to operate the machine . 

product receipe

5, Heat curing lamp added on top of the collection hand 

The benefit of the heat curing lamp is that it can speed up the curing of instant glue and get strong bonding of pvc o rings in quite short time and reduce 

one cycle time for making o ring product and increase productivity ensuring high quality bonded o rings output. 

Heat curing lamp

heat curing lamp2

6,Feeder shelf which allows 15pcs of  PVC gaskets to be processed at the same time 

Every pvc gaskets passes through one individual fixture and all 15 pcs gaskets are in one alignment and they do not cross each other in feeding process

feeding shelf

feeding shelf 2

fixture alignment

feedin shelves

Sound remover to reduce working noise and ensures a soundless working environment . 

sound remover

7, Left and right clip hand are driven by high quality HFCA servo motor ensuring stable and precision movement are executed  

The right clip hand will draw pvc gaskets to fixed cutting length and dipping with instant glue , the left clip hand will take the cut to length gaskets and help bond pvc gaskets into o ring gaskets .after they finish one cycle movement and keep with the movement cycle. 

clip hands

Front View 

PVC O Ring gaskets fully automatic cutting and joining machine

 

 

Side View

 

PVC O Ring gaskets fully automatic cutting and splicing machine

【Warranty 】

 As a PVC O Ring gaskets fully automatic cutting and bonding machine   supplier , all the spare parts of the  ES-138  machine will have one year of free maintainance  by changing the spare parts for free and free shipping of spare parts to overseas clients  starting from the issuing date of commercial invoice  after on line diagnosis . 

 

【Packing】

1Set/Wooden case ,foam paddings will be put inside wooden case for safe overseas shipping ,G.W after packing wooden case is 1T, Wooden case dimension is (L2850+W2150+H2150MM)

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